How To Assemble A Gabion Basket Step By Steps (with videos)
Last Updated: June 26, 2024
Assembling a gabion basket is actually quite simple! You can have a gabion basket set up in just 3 to 5 minutes.
- Simply open up the gabion mesh we’ve sent you
- Prepare the accompanying tying wire
- Tie together each side
- Finally cover it with the lid.
Although there are some details to keep in mind for proper operation, there’s no need to worry. Let’s go through it together and you’ll be able to assemble your gabion basket with ease.
What Are Gabion Basket Types?
Choosing the right type of gabion basket for your site and market can make a big difference in achieving your desired results. Luckily, we produce a variety of gabion basket options to suit different needs and scenarios. Let’s take a closer look!
Welded Gabion
First up is the welded gabion box. This type of gabion basket is constructed by connecting welded wire mesh panels with spring wires, resulting in a sturdy and corrosion-resistant structure.
It’s perfect for enhancing the beauty of parks and urban landscapes, thanks to its simple construction and eye-catching design. Plus, it’s incredibly easy to install, making it an ideal choice for homeowners looking to beautify their outdoor spaces.
Hexagonal Gabion Basket
If you’re looking for a more robust option, our woven hexagonal gabion is the way to go. Made from low carbon steel wire, galvanized and coated with PVC, it’s highly corrosion-resistant, super-strong, and incredibly flexible.
Plus, it’s expertly woven using a double-twist method to ensure its structure is reliable and long-lasting. Whether you’re looking to fortify a slope, create a stunning garden feature, or enhance the security of your property, our woven gabion mesh has got you covered.
What’s Materials Needed to Assemble A Gabion?
When you wholesale gabion basket from us, we generally provide all the necessary installation materials. For instance, if you choose welded gabion, you’ll receive the corresponding spring wires.
And if you go for woven gabion basket, you’ll get the same-sized binding wire. Of course, if you want to save costs, you can use tying wire to assemble welded gabion mesh instead, although it may require more time and labor.
We can also provide other accessories and materials as needed, such as corner ties and geotextile fabric. Our goal is to make the installation process as smooth and hassle-free as possible, so you can enjoy the benefits of your gabion basket sooner rather than later. And if you ever have any questions or concerns, our experienced team is always here to assist you.
What Tools Needed to Assemble Gabion?
Installing gabion mesh is a straightforward process that requires only a few simple tools. All you really need are gloves to protect your hands, a pair of wire cutters for cutting the tying wire, and comfortable clothing that allows for easy movement.
With these tools in hand, you’ll be able to assemble your gabion mesh quickly and efficiently.
How to Assemble A Gabion Basket?
Welded Gabion Basket
Installing a welded gabion basket is a simple process that can be completed in just a few steps. Here’s how to do it:
Step 1: Lay out all of the welded mesh panels on the ground, making sure to arrange them properly so that you have one for the bottom, two for the sides, one for the front, one for the back, and one for the top lid.
Step 2: Use the appropriate length of spring wire to connect the 4 welded mesh panels around the bottom of the gabion mesh. The spring wires are also called helical wire, or spiral wires. This will create the foundation for the gabion basket structure.
Step 3: Stand up the welded mesh panels around the sides, front, and back of the gabion, using spring wire to connect them to each other. This will form the walls of the gabion basket.
Step 4: Once the gabion basket structure is complete, fill it with stones or other materials to give it stability and weight.
Step 5: Finally, use spring wire to attach the top lid to the structure, completing the assemble process.
Hexagonal Gabion Basket
Woven gabion basket typically comes packaged in a folded form, with all the gabion panels already connected to form a single unit. This means that you’ve essentially completed the second step already!
The next step is to unfold the gabion basket and make it flat. Then, lift up the gabion mesh panels at the bottom and use tying wire to tie together adjacent panels.
Once the structure is secured, it’s time to fill the gabion mesh with stones. After you’ve added enough stones to fill the mesh, use binding wire to firmly fix the top of each side of the gabion mesh. And just like that, the woven gabion basket is installed with ease.
Reno Mattress / Gabion Mattress
When it comes to large-scale projects, such as installing and filling stones in a riverbed, the installation of reno mattresses can provide a faster and more convenient installation method.
Similar to the woven gabion basket, reno mattresses are also folded for packaging, with the only difference being that the top lid is separate. This allows for mechanical filling of stones on site, followed by covering with a large piece of woven gabion mesh. Then, secure the lid, each side, and internal partitions with tying wire. This installation method also ensures better integrity of the reno mattresses.
Conclusion
To conclude, assembling a gabion basket is an easy and straightforward process. By following the simple steps outlined in this guide, you can have your gabion basket set up and installed in just a matter of minutes.
Whether you’re looking to wholesale gabion for your market, or source for your project of fortifying a slope, river protection, or your own project. We offer a range of options to suit your needs, from welded gabion to woven gabion basket. Our experienced team is always on hand to provide guidance and support, ensuring that your project is a success.
FAQs About How to Assemble Gabion
What Is The Diameter of Spring Wire?
Spring wire is an important accessory for connecting welded gabion mesh, and it requires a higher level of hardness. However, factors such as the mesh size and wire diameter can all affect the overall performance of the gabion mesh.
Don’t worry though, you can provide us with the relevant details and specifications, and our gabion mesh experts will provide you with the best solution possible. With our expertise, you can rest assured that your project will have the right materials and specifications to ensure success.
How Can I Increase The Assemble Time?
Installing one gabion mesh in 3-5 minutes is quick, but when you have more than 10 gabion meshes or, more commonly, a river or retaining wall project that requires installing over 100 gabion meshes, efficiency becomes even more important.
Because in addition to assemble the gabion basket, stone filling and gabion basket placement is also labor intensive.
- With spiral wires, welded gabion saves 40% of installation time compared to tying wires.
- Surprisingly, you can also use a drill and screwdriver to save time and effort when installing spring wires! Simply insert the appropriate screwdriver handle into the spring wire, turn on the drill, and the spring wire will be installed in a few seconds.
Another approach is to assemble the gabion basket in a warehouse and then directly fill them with stones in the field. The filling process can also be assisted with excavators and manual labor to place the stones.
Of course, depending on the project and application, gabion can also be covered with large pieces of gabion mesh panels as a top cover, similar to the installation of reno mattresses, to speed up the installation process.
How To Stop Gabion Baskets Bulging?
In the actual use of the gabion, you may encounter the problem of expansion in the front, back, or on both sides due to the erosion of retaining walls or rivers. But don’t worry, we have some great solutions.
The first solution is to add hook-shaped hooks inside the individual gabion, hooking the front, back, and side gabion panels together. Another solution is to use binding wires to diagonally connect the inside of the gabion, and tighten it in the middle with stones or a screwdriver.
How Do Gabion Baskets Work?
The gabion mesh is made of low-carbon steel wire and is treated with galvanizing, PVC coating, and other methods, which provides excellent corrosion resistance and wear resistance. The gabion basket is divided into several unit cells by partition walls (double twisted hexagonal metal mesh) spaced 1m apart.
During construction, the stones are placed into the gabion cage and sealed. It is a flexible structure that can adapt to slight foundation deformation. The wall surface is naturally permeable, which is conducive to the discharge of underground water in the filled soil, ensuring the long-term stability of the structure.
What Is the Best Rock to Fill Gabion?
When it comes to gabion baskets, you may also wonder about the requirements of stones for filling the baskets. The size of the rocks generally needs to be based on the mesh size of the gabion baskets you ordered. The diameter of the rocks should be larger than the mesh size, typically between 70-150mm.
Another thing to note about the stones is that they must be hard, fresh, and intact. If the stones are worn or weathered due to the passage of time, they will lose their effectiveness in the gabion baskets.
The fill material for gabion baskets must be made of sturdy, compact, and weather-resistant rocks, and the size of the rocks must be larger than the mesh size of the baskets, and meet the particle size requirements specified in the design. By following these guidelines, the gabion baskets can provide excellent resistance to erosion and ensure long-term stability.
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